Vietnam's Textile Industry - Opportunities and Challenges

Vietnam's textile industry has increased significantlyexperience is less hectic." This can have a negative
since normalizing relationships with the United Statesimpact on a designer's creativity as the designer is
in the 1990's. Vietnam was granted most favouredrestricted by what is on offer in the local market.
nation status (MFN) in December 2001, which led to aRolskov thinks Vietnam is currently a great location
dramatic reduction in import tariffs in the US market.for smaller manufacturers as the market is more
Vietnam's induction to the World Trade Organizationflexible. "China is more volume focused", adds
(WTO) in 2007 and the Vietnamese government'sRolskov, a view supported by Rebecca Lebold,
strong support of the textile and garment sector,director of apparel product and technical
have provided strong incentives to attract foreigndevelopment at Lilly Pulitzer. "Vietnam has higher
investors. The textile industry is now the secondproduction minimums than many other countries.
biggest exporter in Vietnam and is expected toLower minimums would allow smaller companies to
become the biggest in 2009. However the financialsource their product in Vietnam", Lebold notes.
crisis has had a severe affect on Vietnam's textileIntellectual property threat
industry, which has suffered from a slump in demandFor many companies outsourcing to Vietnam,
from key export markets in the US, Europe andintellectual property (IP) remains a concern. Within the
Japan.fashion industry, IP is not as enforced as it is within
Labour cost advantagethe film and music industries. Designers can "take
In the textile industry, companies are increasinglyinspiration" and it is seen as a major driver for setting
looking for lower cost countries that can providetrends in the industry. The World Intellectual Property
outsourcing opportunities. The rising cost of land andOrganization (WIPO) has called for stricter intellectual
labour are diminishing China's labour cost advantageproperty enforcement within the fashion industry to
and Vietnam is increasingly seen as a low costbetter protect companies and promote
sourcing alternative to China. Estimates are thatcompetitiveness within the textile and clothing
wage levels in Vietnam are about one third of thoseindustries. "It is a hard thing to take care of and you
in China's coastal region. Companies that are chasingjust have to be faster than everybody else", says
lower labour costs are increasingly moving productionRolskov. For smaller designers and labels it is much
to Vietnam. In a 2008 Booz Allen Hamilton survey 88easier to switch manufacturing. However to prevent
percent of companies originally chose China for itsthe copying of designs is a challenging undertaking.
lower labour costs. Of the companies surveyed, 55Infrastructure development
percent believe China is losing its competitive edge toFor Vietnam to advance as an outsourcing location,
countries such as Vietnam. The survey also indicatedthe textile industry supply chain needs to be
that 63 percent named Vietnam as their top low costconsidered. Local logistics are influenced by direct and
sourcing alternative to China. However, costs may beindirect cost. In Vietnam's textile industry raw
rising. The Navigos Group, a leading recruitmentmaterials are often imported, which increases cost
solutions provider in Vietnam, announced early in thecompared with those countries able to source locally.
year that there had been a 16.47 percent increase inManaging reverse logistics can also be a challenging
Vietnamese workers' average gross salaries betweenundertaking in Vietnam. Procedures, processes and
April 2008 and March 2009.infrastructure are sometimes not in place to manage
Low cost locationrepairs, returns and warranties.
However, low cost labour is hardly a competitiveAccording to a new market research report from
advantage in the long term. Labour cost keepsTransport Intelligence (Ti) entitled Vietnam Logistics
changing and today's low cost location is not2009, the high cost of logistics remains one of the
necessarily tomorrow's viable outsourcing location. Ifbiggest stumbling blocks in Vietnam. According to TI
it is not China or Vietnam, it could be Bangladesh oranalyst John Manners Bell, logistics costs are
Cambodia. Ig Hortsmann, a professor of businessestimated at 25 percent of Vietnam's GDP. Even with
economics at the University of Toronto's Rotmancheap labour cost, poor infrastructure remains a
School of Management notes that Nike originally offmajor barrier for entry. This is largely due to Vietnam
shored manufacturing to Japan. As labour costsbeing in the early stages of infrastructure
increased, manufacturing was later moved to Southdevelopment.
Korea and Taiwan. When labour cost increased inMany experts believe that China's advanced
South Korea and Taiwan, it was moved to China andinfrastructure gives it a major competitive advantage.
later also to Vietnam. Justin Wood, a Director of theElectricity and transportation costs will likely come
Economist Intelligence Unit Corporate Network indown even further and and this will have a significant
Singapore makes the point that in the last 15 yearsimpact on the total cost, even if their labour is more
Vietnam has moved from a low to a middle incomecostly. The Vietnamese government is aware of this
country. The move towards a middle income will likelydynamic and has invested billions of dollars in the
put additional pressure on Vietnam's low cost labourcountry's infrastructure. The government is actively
status.encouraging foreign direct investment in the country's
The Vietnam advantageinfrastructure. This is visible with projects such as the
Elisabeth Rolskov, founder of ER-Couture in Vietnam,Cai Mep Container Port in the Mekong River Delta
notes that manufacturing advantages in Vietnam goand the new Long Thanh airport that's projected to
beyond labour cost and the country has somebe completed by 2015.
competitive advantages compared to China. "VietnamThrough assessing the overall supply chain, rather
has very good embroidery skills and needle work",than a singular focus on labour costs, it is easier to
says Rolskov. "A lot of designers and manufacturersidentify where Vietnam's opportunities and challenges
need embroidery skills and Vietnam has kept in touchlie in the textile industry. While small scale designers
with its traditional roots," she adds.and manufacturers take advantage of a flexible
However, for local designers, Vietnam has limitationsenvironment, infrastructure and logistics processes will
as a sourcing location. "Sourcing material, buttons andneed further investment to make Vietnam an
zippers from Guangzhou is much better," saysoutsourcing destination and source for tomorrow's
Rolskov. In Guangzhou you can find everything infashionista wardrobes.
air-conditioned shopping areas and the shopping